Paste Filling Machine

Designed for filling viscous liquid like cosmetic cream, shampoo, lotion, hand sanitizer, hair serum into bottles, sachets or tubes

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Completed Packaging Solution

How To Package Essential Oil 

 

▶ Brief Description

With the increasing demand for essential oils and competitive essential oil business, it is important to have the right packaging to attract the attention of consumers. Let's take our desktop essential oil filling production line(filling capping and labeling machine) as an example to describe how SUNHAN provides suitable packaging solutions to solve the production problems encountered by our customers. 

How To Package Essential Oil

 

▶ Packaging Process

Before that, we need to briefly understand general packaging processes of essential oil packaging. Usually the essential oil package needs to go through below process:① essential oil bottle unscramble→ ② essential oil filling→ ③essential oil bottle capping→ ④ essential oil bottle labeling→ ⑤essential oil bottle sorting. I will make detailed description of the main production parts below. You can check the diagram below to ensure you have a clear understanding of the process.

Essential Oil Packaging Working Process

 

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers.

①Filling accuracy: I need to fill essential oil into 10ml bottles, what about the filling error?

②Bottle fall down: The bottle is really small, I am afraid that they will fall down during filling/capping/labeling work.

Suitable Caps: I have two kinds of caps, one is the dropper bottle caps, another is the regular screw caps , is the capping machine suitable for these two caps?

⑤Labeling stickers: I need a machine that can label stickers on single side or both sides the round bottles, is it possible?

④Scratch cover: How to ensure the machine will not scratch the metal dropper caps of essential oil bottles

Working space: The space is not big enough, and I am also finding the lower budget machines, any advice will be appreciated.

Production: Is it possible to package 1500 bottles/hour?

▶ Our Solution 

①For essential oils, which are low viscosity and require filling machine has high filling accuracy, we recommend the 316 stainless steel magnetic pump filling machine. For filling volume above 5ml liquid, the filling accuracy can be ±1% of filling volume. This kind of filling machine is also suitable for eyedrops, skin toner, ink etc.

②Most essential oils are packaged in small bottles, which have a small contact area at the bottom and can fall over during the automated production process. For this problem, there are two solutions

A.Choose the monoblock filling capping machine, which usually has custom starwheel (according to bottle diameter ), this kind of machine normally combines the filling structure with the capping structure (or even the cap feeding structure). A custom starwheel ensures that the bottle does not fall over during transport. The disadvantage is the monoblock filling capping machine is not suitable for packaging different sizes of bottles.

B. Choose inline filling machine, capping machine(and labeling machine), adjust the guardrails on both sides of the conveyor belt according to the diameter of the bottle, the guardrail can prevent the bottle from falling over during the production process. This solution is not only suitable for multiple sizes of bottles, but also maximizes the production speed (usually 1800-2000 bottles/hour) compared to the monoblock filling and capping machine

③Whether it's a dropper cap or a regular screw cap(with stopper inside), the cap will have threads that correspond to the bottle neck. The capping structure of our capping machine consists of four soft rubber wheels with a clamping head assembly in the middle. During the capping process, the pressing head will press the cap first to ensure that the cap is flat and  will be tightened smoothly.

④Not all essential oil producers need to worry about machines scratching the metal dropper caps, a problem that usually occurs when the caps are fed by machines rather than by hand. But we've recently got the proper way to deal with this. We designed the cap feeding structure as shown below (click here to watch video), which can simulate the human hand to put bottle dropper caps and reduce the problems of metal scratches or glass dropper damage that may occur in production. This cap feeding component can be assembled on the capping machine according to production requirements.

Feeding Structure of Dropper Bottle Capper

 

Most essential oil bottles are round, we do have the round bottle labeling machine for single side and double side labeling. If your label stickers is transparent, we can customize the label sensor to improve labeling accuracy. For flat bottles, you can send us your bottle size and we will offer suitable solution to you.

⑥⑦In order to meet the conditions of small production space, low budget, and meet production demand, we designed the small desktop automatic filling, capping and labeling machine, the automated production ensures working efficiency and reduce production error, and saves working space greatly.

▶ Recommend Machine

 

 Essential Oil Filling Line

 

Small Filling Capping Labeling Machine

Essential Oil Packaging System

Small Monoblock Filling Capping Machine & Labeling Machine

▶ Our Service

After confirming all the details with customers, we will offer the technical drawing of the essential oil filling line for reference as shown below.

Layout of Essential Oil Filling Line

 

Once we finish the essential oil filling line, we will offer testing video for double checking, please refer to the below videos.

Video Iconhttps://www.youtube.com/watch?v=1l3QMXQRZoM&feature=youtu.be

You may notice in this video that the drop cover assembly mentioned above is not present, as I described above, this assembly is assembled according to the needs of the customer. If you want to know more information, you can send an email to us.

 

How to Package Perfume

▶ Brief Description

For most of perfume manufacturers, it is also important to package perfume after producing. A good package design can improves the brand image. Fragrance packaging, like any other product, presents unique challenges. For example, how to keep the fragrance of the perfume as much as possible during the filling process, whether the crimped part can be hidden (due to it looks ugly), etc.

how to package perfume

▶ Packaging Process

Usually the face cream package needs to go through the main processes of ① bottle unscramble → ② filling perfume → ③ crimping/pressing bottle caps → ④ labeling stickers→ ⑤ sorting bottle etc.filling capping and labeling are the most important parts,I will make detailed description below.

 

working process of packaging perfume

 

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers.

①We have different shapes of bottles, I’m worried bottles will fall down during conveying

②Is it possible to use for 2 types perfume caps? Crimping type and pressing type we are using

③if we need change the bottle size or shape of them, the capping machine will work? or it has limitations?

▶ Our Solution

①We can customize conveyor with molds for clamping bottles, the mold can be adjusted according to bottle shape. See below image for details.

②We can customize the capping machine with two different capping structure for different kinds of bottle caps.

③Yes, this machine can work for different sizes. You need to change crimping mold for different sizes. 

▶ Recommend Machine

1.Automatic Vacuum Filling Machine

Keeping the fragrance of the perfume is the key when filling perfume. So most of manufacturer will choose the vacuum filling machine. Through vacuum operated filling, the product is bottled in a most natural way, allowing to maintain its original quality and features.

 

Perfume Filling Machine

 

 

 

2Automatic Bottle Capping Machine

There are two common types of caps for perfume bottles, one is crimping type, another is pressing type. This capping machine is with two capping head and it can be used for these two kinds of bottle caps. These two capping head can be controlled separately. It is also can be used for pressing collar ring.

Perfume Capping Machine

 

3. Round & Flat Bottle Labeling Machine

The labeling head is different for round bottles and flat bottles. There are two different labeling structure of this machine. You can choose one of them to label stickers  according to bottle types. This labeling machine is good for single and double side labeling.

 

Bottle Labeling Machine

▶ Our Service

After confirming all the details with customers, we will offer the technical drawing of the perfume filling line for reference as shown below.

Layout of Perfume Filling Line

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of perfume filling line(perfume filter, bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.

How to Package Skin Toner

▶ Brief Description

For most of skin toner manufacturers ,it is also important to package skin toner after producing. More and more customers will tend to choose skin care products with texture packaging. Good packaging design can increase customers' love of the product.

how to package skin toner

 

▶ Packaging Process

Usually the skin toner package needs to go through the main processes of ① bottle unscramble → ② filling skin toner→ ③ pressing inside plug→ ④ capping outer cap→ ⑤ labeling bottle stickers→ ⑥ sorting bottle etc. filling capping and labeling are the most important parts, I will make detailed description below.

working process of packaging skin toner

▶ Recommend Machine

1. Magnetic Pump Liquid Filling Machine

This filling machine is equipped with 316 stainless steel magnetic pump, which is good for filling slightly corrosive liquid, the diving nozzle can help to prevent from spreading skin toner out during filling. The magnetic pump filling machine has the advantage of high accuracy, it can improves filling efficiency.

 

Liquid Filling Machine

 

 

2. Capping Machine

Most of skin toner are designed with inner plug, it can prevent too much skin toner from pouring out when using skin toner due to the bottle mouth is too big. In this situation, the capping machine will not only tighten the outer cap of the bottle, but also need to compress the inner stopper of the bottle before that. This machine has two capping head and each one can work separately or at the same time. And these meet the need of capping face cream bottles.

Bottle Capping & Pressing Machine

 

3. Round Bottle Labeling Machine

Round bottle labeling can be divided into single side labeling and double side labeling. This automatic labeling machine can label stickers accurately and can be adjusted for single side and double side labeling. It is an ideal choice for round bottles.

 

Round Bottle Capping Machine

 

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of skin toner filling line(like bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.

 

How to Package Shampoo

▶ Brief Description

Certain features of filling equipment, especially the filling machine and capping machine, will generally appear more often in some industries. But in the personal care industry, the packaging of shampoo faces some challenges due to its viscosity and foaming properties. This offers a good example of why these general rules will not always apply.

how to package shampoo

▶ Packaging Process

Usually the shampoo package needs to go through below process: ① bottle unscramble→ ② bottle filling→ ③ bottle capping→ ④ bottle labeling→ ⑤ bottle sorting. I will make detailed description of the main production parts below.

working process of packaging shampoo

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers. 

①Do you have any solution for a bottom-up filling to cut down on the foam?

②Do you sell any units that can put bottle caps onto bottles?

▶ Our Solution 

①For foamy liquid like shampoo, body gel, we will recommend the filling machine with diving nozzles, which can help to cut down on the foam.

②Normally the tube of shampoo bottle caps is hard and long, the caps is not easy to be placed well. So we design a structure which can imitate manual operation to put caps onto bottles well and reduce working error.

Cap Feeding Structure For Shampoo Caps

▶ Recommend Machine

Piston Pump Liquid Filling Machine

Some shampoos have a tendency to foam during the filling process, the diving filling nozzle of the equipment can well against the foam. This type of filling nozzle will automatically rise or fall after receiving the signal. When filling materials, the filling nozzle will slowly rise if the filling volume is about to reach the set value, and the filling speed will also decrease slightly to reduce rich foam. Shampoo is a medium viscous liquid. The liquid piston pump filling machine designed by us is suitable for medium viscous and non-viscous liquids such as laundry detergent, juice, water, and milk.

Diving Nozzle Filling Machine

 

Inline Screw Capping Machine

The bottle capping machine used for shampoos will have little to do with the product, but everything to do with the package and cap. Shampoos may use simple flip top caps,  disc top caps, screw bottle caps. pump bottle caps. The inline screw bottle capping machine is suitable for above bottle caps, simple operation and wide application help this machine gets a lot of popularity.

Trigger Pump Capping Machine

Bottle Labeling Machine

Same as the bottle capping machine, the shampoo labeling machine probably not require any special modifications. Most of shampoo are packaged into round bottles or flat bottles, and labels are usually labelled on the front of containers, the front and back of containers, or the around of containers. For meeting production needs, we recommend the ZS-TB300,it works stably and good for multiple labeling methods. If you choose the packaging of other special-shaped bottles in order to highlight the brand, you can contact us for a customized labeling solution

 

Automatic Labeling Machine

 

Suitable Labeling Type

This article only briefly describes the more important points in the shampoo packaging process. The actual packaging process will require some other machines, such as bottle unscramblers. If you have requirements for related machines, you can also contact us. Each product can have a variety of packaging solutions according to different capacity requirements and cost budgets. We can analyze the characteristics of each individual product to find the best solution for unique products and needs.

How to Package Hand Sanitizer

▶ Brief Description

As countries continue to fight the current epidemic, certain products are becoming more and more popular for consumers and, of course, becoming more important. Hand sanitizer that can help stop the spread of the virus is one such product. We have received a lot of information, hoping that we can provide assistance in the production of hand sanitizer packaging.

how to package hand sanitizer

▶ Packaging Process

Usually the hand sanitizer package needs to go through below process: ① bottle unscramble→ ② bottle filling→ ③ bottle capping→ ④ bottle labeling→ ⑤ bottle sorting. I will make detailed description of the main production parts below.

 

working process of packaging hand sanitizer

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers.

①Are these machine ATEX rated?

②Do you sell any units that can put bottle caps onto bottles?

③Can the labeling machine be set up for different labeling type? Like front and back side labeling, or just wrap around labeling?

▶ Our Solution

①We have the ATEX rated packaging machine. But if the alcohol concentration does not exceed 75%, you don’t have to use the ATEX rated machine.

②Normally the tube of hand sanitizer bottle caps is hard and long, the caps is not easy to be placed well. So we design a structure which can imitate manual operation to put caps onto bottles well and reduce working error.

③Yes, we have suitable labeling machine to realize different labeling methods of round and square bottles.

▶ Recommend Machine

1.Explosion Proof Filling Machine

As we all know, in order to achieve cleansing effect, hand sanitizer usually contains a certain amount of alcohol. Most of the mechanical equipment is plugged in. When the alcohol content is too high (above 75%), some customers worry that the heat generated by the current will detonate the machinery. For this reason, we designed an explosion-proof filling machine, the circuit system is made into an independent box, completely separated from the filling components, to ensure the safety of the filling process. This filling machine is suitable for filling flammable liquids.

Explosion Proof Filling Machine

 

2. Piston Pump Filling Machine

If the alcohol content in the product is not high (less than 75%) and the cost budget is limited, we recommend a liquid piston pump filling machine. The liquid piston pump filling machine is suitable for medium and low viscosity liquids, such as gels, shampoos, laundry detergents, etc. A variety of filling ranges are available, and customers can choose according to their own production needs.  

Hand Sanitizer Filling Machine

3. Explosion Proof Capping Machine

Like the bottle filling, the type of capping machine used for hand sanitizer may differ based on the closure used for the bottles being filled. However, many hand sanitizers use a continuous-thread, or screw-on type closure. Like pump bottle caps, trigger pump bottle caps, spray bottle caps, the classic screw bottle caps. The explosion proof capping machine is suitable for various kinds of bottles caps and the circuit system is made into an independent box which is same as the explosion proof filling machine. This is good for hand sanitizer with high alcohol content.

 

Explosion Proof Capping Machine

 

4.Automatic Screw Capping Machine

Same as the explosion proof capping machine, any of above closure types can be also tightened by using the inline screw capping machine, which is able to serve the needs of packaging products both large and small. It also has the feeding structure which can imitate manual operation to put caps onto bottles well and reduce working error.

 

Automatic Capping Machine

 

 

5. Bottle Labeling Machine

Some manufacturers may use a wrap around label while others apply just a front label or a front and back label. The bottle shape is also important, the labeling structures will be differ based on bottle shape and labeling machine. We recommend the ZS-TB300 labeling machine, which can meet the production for most of labeling methods .The labeling structures of this machine can be controlled separately.

 

Double Side Labeling Machine For Hand Sanitizer

 

 

Other equipment - turntables, conveyors, rinsing machinery and more - is available to allow packagers of hand sanitizer to assemble a complete packaging line to meet their own unique needs, all from SUNHAN! For more information on any of the equipment used for hand sanitizer, do not hesitate, contact us soon !  

How to Package Cosmetic Cream

▶ Brief Description

For most of face cream manufacturers, it is also important to package face cream after producing. Good packaging design can increase customers' love of the product. Cosmetic products can range from thin liquid products such as skin toner and body oils to thicker face creams and lotions for skin care or hair.  For serving a large variety of product types, different machine components will be equipped with to realize the most perfect work.

how to package cosmetic cream


▶ Packaging Process

Usually the face cream package needs to go through the main processes of ① bottle unscramble → ② filling face cream → ③ pressing inside plug → ④ capping outer cap→ ⑤ labeling bottle stickers → ⑥ sorting bottle etc. filling capping and labeling are the most important parts, I will make detailed description below.

working process of packaging cosmetic cream

 

▶ Recommend Machine

Piston pump filling machine is the most commonly used machine for filling face cream. Face cream is a filling material with poor fluidity. When filling this type of material, the piston pump can make the filling of the material smoother and faster due to the power of the large cylinder. The filling range can also be adjusted by controlling the movement distance of the cylinder. Mixing or heating function can be selected according to production needs

 

Paste Filling Machine For Face Cream

 

 

2. Capping Machine

Most of face cream are designed with inside plug, it prevents the cream from oxidizing in excessive contact with the air and can protect the purity of the cream .In this situation, the capping machine will not only tighten the outer cap of the bottle, but also need to compress the inner stopper of the bottle before that. This machine has two capping head and each one can work separately or at the same time. And these meet the need of capping face cream bottles.

 

Bottle Capping & Pressing Machine

 

 

2. Labeling Machine

Round bottle labeling can be divided into single side labeling and double side labeling. This automatic labeling machine can label stickers accurately and can be adjusted for single side and double side labeling. It is an ideal choice for round bottles.

Round Bottle Capping Machine

 

 

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of face cream filling line(like bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.

Send Us Message

Message here or to info@sunhanpack.com