How to Package Perfume

▶ Brief Description

For most of perfume manufacturers, it is also important to package perfume after producing. A good package design can improves the brand image. Fragrance packaging, like any other product, presents unique challenges. For example, how to keep the fragrance of the perfume as much as possible during the filling process, whether the crimped part can be hidden (due to it looks ugly), etc.

▶ Packaging Process

Usually the face cream package needs to go through the main processes of ① bottle unscramble → ② filling perfume → ③ crimping/pressing bottle caps → ④ labeling stickers→ ⑤ sorting bottle etc.filling capping and labeling are the most important parts,I will make detailed description below.

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers.

①We have different shapes of bottles, I’m worried bottles will fall down during conveying

②Is it possible to use for 2 types perfume caps? Crimping type and pressing type we are using

③if we need change the bottle size or shape of them, the capping machine will work? or it has limitations?

▶ Our Solution

①We can customize conveyor with molds for clamping bottles, the mold can be adjusted according to bottle shape. See below image for details.

②We can customize the capping machine with two different capping structure for different kinds of bottle caps.

③Yes, this machine can work for different sizes. You need to change crimping mold for different sizes. 

▶ Recommend Machine

1.Automatic Vacuum Filling Machine

Keeping the fragrance of the perfume is the key when filling perfume. So most of manufacturer will choose the vacuum filling machine. Through vacuum operated filling, the product is bottled in a most natural way, allowing to maintain its original quality and features.

2. Automatic Bottle Capping Machine

There are two common types of caps for perfume bottles, one is crimping type, another is pressing type. This capping machine is with two capping head and it can be used for these two kinds of bottle caps. These two capping head can be controlled separately. It is also can be used for pressing collar ring.

3. Round & Flat Bottle Labeling Machine

The labeling head is different for round bottles and flat bottles. There are two different labeling structure of this machine. You can choose one of them to label stickers  according to bottle types. This labeling machine is good for single and double side labeling.

▶ Our Service

After confirming all the details with customers, we will offer the technical drawing of the perfume filling line for reference as shown below.

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of perfume filling line(perfume filter, bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.

How to Package Skin Toner

▶ Brief Description

For most of skin toner manufacturers ,it is also important to package skin toner after producing. More and more customers will tend to choose skin care products with texture packaging. Good packaging design can increase customers' love of the product.

▶ Packaging Process

Usually the skin toner package needs to go through the main processes of ① bottle unscramble → ② filling skin toner→ ③ pressing inside plug→ ④ capping outer cap→ ⑤ labeling bottle stickers→ ⑥ sorting bottle etc. filling capping and labeling are the most important parts, I will make detailed description below.

▶ Recommend Machine

1. Magnetic Pump Liquid Filling Machine

This filling machine is equipped with 316 stainless steel magnetic pump, which is good for filling slightly corrosive liquid, the diving nozzle can help to prevent from spreading skin toner out during filling. The magnetic pump filling machine has the advantage of high accuracy, it can improves filling efficiency.

2. Capping Machine

Most of skin toner are designed with inner plug, it can prevent too much skin toner from pouring out when using skin toner due to the bottle mouth is too big. In this situation, the capping machine will not only tighten the outer cap of the bottle, but also need to compress the inner stopper of the bottle before that. This machine has two capping head and each one can work separately or at the same time. And these meet the need of capping face cream bottles.

3. Round Bottle Labeling Machine

Round bottle labeling can be divided into single side labeling and double side labeling. This automatic labeling machine can label stickers accurately and can be adjusted for single side and double side labeling. It is an ideal choice for round bottles.

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of skin toner filling line(like bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.

How to Package Shampoo

▶ Brief Description

Certain features of filling equipment, especially the filling machine and capping machine, will generally appear more often in some industries. But in the personal care industry, the packaging of shampoo faces some challenges due to its viscosity and foaming properties. This offers a good example of why these general rules will not always apply.

▶ Packaging Process

Usually the shampoo package needs to go through below process: ① bottle unscramble→ ② bottle filling→ ③ bottle capping→ ④ bottle labeling→ ⑤ bottle sorting. I will make detailed description of the main production parts below.

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers. 

①Do you have any solution for a bottom-up filling to cut down on the foam?

②Do you sell any units that can put bottle caps onto bottles?

▶ Our Solution 

①For foamy liquid like shampoo, body gel, we will recommend the filling machine with diving nozzles, which can help to cut down on the foam.

②Normally the tube of shampoo bottle caps is hard and long, the caps is not easy to be placed well. So we design a structure which can imitate manual operation to put caps onto bottles well and reduce working error.

▶ Recommend Machine

Piston Pump Liquid Filling Machine

Some shampoos have a tendency to foam during the filling process, the diving filling nozzle of the equipment can well against the foam. This type of filling nozzle will automatically rise or fall after receiving the signal. When filling materials, the filling nozzle will slowly rise if the filling volume is about to reach the set value, and the filling speed will also decrease slightly to reduce rich foam. Shampoo is a medium viscous liquid. The liquid piston pump filling machine designed by us is suitable for medium viscous and non-viscous liquids such as laundry detergent, juice, water, and milk.

Inline Screw Capping Machine

The bottle capping machine used for shampoos will have little to do with the product, but everything to do with the package and cap. Shampoos may use simple flip top caps,  disc top caps, screw bottle caps. pump bottle caps. The inline screw bottle capping machine is suitable for above bottle caps, simple operation and wide application help this machine gets a lot of popularity.

Bottle Labeling Machine

Same as the bottle capping machine, the shampoo labeling machine probably not require any special modifications. Most of shampoo are packaged into round bottles or flat bottles, and labels are usually labelled on the front of containers, the front and back of containers, or the around of containers. For meeting production needs, we recommend the ZS-TB300,it works stably and good for multiple labeling methods. If you choose the packaging of other special-shaped bottles in order to highlight the brand, you can contact us for a customized labeling solution

This article only briefly describes the more important points in the shampoo packaging process. The actual packaging process will require some other machines, such as bottle unscramblers. If you have requirements for related machines, you can also contact us. Each product can have a variety of packaging solutions according to different capacity requirements and cost budgets. We can analyze the characteristics of each individual product to find the best solution for unique products and needs.

How to Package Hand Sanitizer

▶ Brief Description

As countries continue to fight the current epidemic, certain products are becoming more and more popular for consumers and, of course, becoming more important. Hand sanitizer that can help stop the spread of the virus is one such product. We have received a lot of information, hoping that we can provide assistance in the production of hand sanitizer packaging.

▶ Packaging Process

Usually the hand sanitizer package needs to go through below process: ① bottle unscramble→ ② bottle filling→ ③ bottle capping→ ④ bottle labeling→ ⑤ bottle sorting. I will make detailed description of the main production parts below.

▶ Difficulties in Packaging Process

Now, I will list difficulties encountered in this production process from the perspective of my customers.

①Are these machine ATEX rated?

②Do you sell any units that can put bottle caps onto bottles?

③Can the labeling machine be set up for different labeling type? Like front and back side labeling, or just wrap around labeling?

▶ Our Solution

①We have the ATEX rated packaging machine. But if the alcohol concentration does not exceed 75%, you don’t have to use the ATEX rated machine.

②Normally the tube of hand sanitizer bottle caps is hard and long, the caps is not easy to be placed well. So we design a structure which can imitate manual operation to put caps onto bottles well and reduce working error.

③Yes, we have suitable labeling machine to realize different labeling methods of round and square bottles.

▶ Recommend Machine

1.Explosion Proof Filling Machine

As we all know, in order to achieve cleansing effect, hand sanitizer usually contains a certain amount of alcohol. Most of the mechanical equipment is plugged in. When the alcohol content is too high (above 75%), some customers worry that the heat generated by the current will detonate the machinery. For this reason, we designed an explosion-proof filling machine, the circuit system is made into an independent box, completely separated from the filling components, to ensure the safety of the filling process. This filling machine is suitable for filling flammable liquids.

2. Piston Pump Filling Machine

If the alcohol content in the product is not high (less than 75%) and the cost budget is limited, we recommend a liquid piston pump filling machine. The liquid piston pump filling machine is suitable for medium and low viscosity liquids, such as gels, shampoos, laundry detergents, etc. A variety of filling ranges are available, and customers can choose according to their own production needs.  

3. Explosion Proof Capping Machine

Like the bottle filling, the type of capping machine used for hand sanitizer may differ based on the closure used for the bottles being filled. However, many hand sanitizers use a continuous-thread, or screw-on type closure. Like pump bottle caps, trigger pump bottle caps, spray bottle caps, the classic screw bottle caps. The explosion proof capping machine is suitable for various kinds of bottles caps and the circuit system is made into an independent box which is same as the explosion proof filling machine. This is good for hand sanitizer with high alcohol content.

4.Automatic Screw Capping Machine

Same as the explosion proof capping machine, any of above closure types can be also tightened by using the inline screw capping machine, which is able to serve the needs of packaging products both large and small. It also has the feeding structure which can imitate manual operation to put caps onto bottles well and reduce working error.

5. Bottle Labeling Machine

Some manufacturers may use a wrap around label while others apply just a front label or a front and back label. The bottle shape is also important, the labeling structures will be differ based on bottle shape and labeling machine. We recommend the ZS-TB300 labeling machine, which can meet the production for most of labeling methods .The labeling structures of this machine can be controlled separately.

Other equipment - turntables, conveyors, rinsing machinery and more - is available to allow packagers of hand sanitizer to assemble a complete packaging line to meet their own unique needs, all from SUNHAN! For more information on any of the equipment used for hand sanitizer, do not hesitate, contact us soon !  

How to Package Cosmetic Cream

▶ Brief Description

For most of face cream manufacturers, it is also important to package face cream after producing. Good packaging design can increase customers' love of the product. Cosmetic products can range from thin liquid products such as skin toner and body oils to thicker face creams and lotions for skin care or hair.  For serving a large variety of product types, different machine components will be equipped with to realize the most perfect work.

▶ Packaging Process

Usually the face cream package needs to go through the main processes of ① bottle unscramble → ② filling face cream → ③ pressing inside plug → ④ capping outer cap→ ⑤ labeling bottle stickers → ⑥ sorting bottle etc. filling capping and labeling are the most important parts, I will make detailed description below.

▶ Recommend Machine

Piston pump filling machine is the most commonly used machine for filling face cream. Face cream is a filling material with poor fluidity. When filling this type of material, the piston pump can make the filling of the material smoother and faster due to the power of the large cylinder. The filling range can also be adjusted by controlling the movement distance of the cylinder. Mixing or heating function can be selected according to production needs

2. Capping Machine

Most of face cream are designed with inside plug, it prevents the cream from oxidizing in excessive contact with the air and can protect the purity of the cream .In this situation, the capping machine will not only tighten the outer cap of the bottle, but also need to compress the inner stopper of the bottle before that. This machine has two capping head and each one can work separately or at the same time. And these meet the need of capping face cream bottles.

2. Labeling Machine

Round bottle labeling can be divided into single side labeling and double side labeling. This automatic labeling machine can label stickers accurately and can be adjusted for single side and double side labeling. It is an ideal choice for round bottles.

Some manufacturers may have extra request for the packaging machine like the quantity of filling nozzle(they hope to improve working efficiency) or the related products of face cream filling line(like bottle turntable machine or sorting machine) ,we can offer customized service for these and professional advice when choosing and using machines.