Pouch filling and packing machines have gained immense significance in modern packaging industry operations. The automated pouch filling machine is one such machine that has been used widely in the food, pharma, and chemicals industries. But, due to wrong settings and configuration of pouch packing and filling machines, many beginners have suffered from low production or wastage of products. In this article, I am going to show you how to configure your automatic pouch filling machine.
1. Equipment Inspection and Preparation
When starting a pouch filling and packing machine, there are several things that you need to do before starting it. Firstly, you should inspect the equipment:
- The voltage and pressure of the electric power and the air pressure.
- Make sure there are no blockages in the machine's feed mechanism.
- Ensure that all sensors and safety devices function properly.
The automation process in an automated pouch filling machine is heavily dependent on sensors and control systems. Therefore, inspecting the machine is a must.
When dealing with products such as hand sanitizer, laundry liquid, handwash fluid, or lubricant – products which include more than one liquid or paste product – the SUNHAN Double Heads Hand Sanitizer / Laundry Liquid Refillable Pouch Filling Sealing Machine would make an ideal choice. The machine is fully automated and will fill oil-based liquids, gels, and pastes into refillable pouches. Also included in the machine are an automated pouch feeder and a date encoder for printing manufacturing dates.
2. Setting the Machine’s Packaging Parameters
It is important to set proper packaging parameters for a pouch filling and packing machine to achieve proper packaging results; these include pouch length, filling volume, and sealing temperature:
1. Pouch length: Ensure proper setting of the pouch length depending on the required size using either the touch screen or manual lever adjustment.
2. Filling volume: Properly adjust the metering systems, such as the screw feeder or liquid pump, in order to control the product filling volume.
3. Sealing temperature: Adjust the heat-sealing temperature in relation to the type of pouch used; a very high temperature will melt the pouch, while a low temperature will cause weak sealing.
In the case of automatic pouch filling machines, these parameters can easily be set using the touch screen.
3. Mechanical Adjustment
Mechanical adjustment is equally critical in configuring a pouch filling and packing machine:
1. Pouch Guiding Structure: Ensure the pouch flows freely and that there are no tipping or blocking problems.
2. Sealing Module: Adjust the sealing module according to the bag specifications; once adjusted, regulate the temperature to ensure a tight and secure seal.
3. Pouch Opening Structure: The pouch clamping width and suction cup position can be adjusted to ensure smoother operation.
Though modern automated pouch filling machines, including the SUNHAN double-headed machine, have automatic mechanical adjustments, manual calibration is advised for optimal functioning.
4. Test Run
The final step before operational use is conducting a test run:
- Running empty pouches to evaluate the feeding and sealing process.
- Testing with a small quantity of actual products to confirm the filling capacity and sealing precision.
- Making necessary modifications to solve fill volume or sealing problems.
Test runs are instrumental in detecting possible flaws and enabling the operator to become acquainted with the pouch filling and packing machine’s procedures.
5. Routine Maintenance
Maintenance is an essential aspect of the installation process:
- Inspect mechanical components and sensors for wear before each shift.
- Clean the filling and sealing mechanisms regularly to avoid residue accumulation that might impact packaging quality.
- Good maintenance practices not only increase the lifespan of the machine but also reduce downtime, enabling continuous production.
Conclusion
The process of installing a pouch filling and packaging machine is not overly difficult, although it does require some patience and carefulness. Through equipment examination, parameter adjustment, mechanical components fine-tuning, testing, and routine maintenance, operators can maximize the advantages of an automatic pouch filling machine through effective and accurate packaging. For multi-liquid or paste filling and sealing applications, automatic pouch filling machines such as the SUNHAN Pouch Filling Sealing Machine are recommended.
